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Automatic Anodizing Plating Line with 700 Ton/month Large Capacity and Advanced Process Control for 8-12µm Film Thickness

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Automatic Anodizing Plating Line with 700 Ton/month Large Capacity and Advanced Process Control for 8-12µm Film Thickness

Name: Automatic Anodizing Plating Line with 700 Tonmonth Large Capacity and Advanced Process Control for 812µm Film Thickness
Brand: MEI-AL
Price: 7 USD

Model Number : APL-700T

Supply Ability : 1set/6 months

Output : 700 Ton/month Large Capacity

Delivery Time : 180-200days

Price : RMB7,000,000-9,000,000/set

MOQ : 1set

Place of Origin : CHINA

Advantage : Consistent Quality and Reproducibility

Feature : Advanced process control algorithms

Anodizing Film Thickness : 8-12µm

Payment Terms : T/T

Brand Name : MEI-AL

Packaging Details : Export Stander Packing

Tanks Inside Size : 8000*width*4000

Voltage : 380V~415v

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Durable Hot Sell Durable High Quality Automatic Anodizing Plating Line

Durable hot sell durable high quality automatic anodizing plating line

Production Description

Anodizing production lines find applications in various industries, including automotive, aerospace, electronics, construction, consumer goods, and architectural sectors.
Anodizing production lines implement rigorous quality control measures to ensure that the anodized coatings meet the required specifications.
Before the anodizing process, anodizing production lines provide various pretreatment options to prepare the parts for anodizing.

Design Conditions

Parameter	Specification
Alloy	Aluminium 6061 to 6063 or others
Anodizing film thickness	10~12µm micron
Average coverage area	400m²/T(ton)
Max aluminium profile length	6500mm
Extrusion ratio	2.5kg/m²
Working hour/month	300d/m x 20h/d = 600h/m
Racking system	Two fixtures /rack
Racking operation	Manual
Equipment Usage Rate	0.9
Power supply	AC 3phase 380v 50hz
Control Power	AC220V 50Hz
Water supply	2kg/cm²*G
Hot steam	6kg/cm²*G
Compressor air	6kg/cm²*G

Process Tanks

Process	Specification	Quantity
Degreasing	Free sulfuric acid 180±30 g/l	1 Tank
Alkaline Etching	Free alkali 40-60g/l, Al3+ 30-120g/l	2 Tanks
Neutralization	Free sulfuric acid 180±20g/l	1 Tank
Anodising	Free sulfuric acid 140-180g/l, Al3+≤20g/l	3 Tanks
Colouring	Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2	1 Tank
Medium Temperature Sealing	PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l	1 Tank

Treatment Process

1. Degreasing

6 jig(rack)/tank x 1 tank = 6 jig(rack)
Treatment time: 2-5min

2. Alkaline Etching

6 jig(rack)/tank x 2 tanks = 12 jig(rack)
Treatment time: 3-15min

3. Neutralization

6 jig(rack)/tank x 1 tank = 6 jig(rack)
Treatment time: 1-5min

4. Anodizing

2 jig(rack)/tank x 3 tanks = 6 jig(rack)
Current density: 130A/m²
Process time: 28min
Unprocess time: 10min
Total time: 30+8=38min
Average anodizing layer: 0.36*1.3*28*0.77 = 10.1µm

5. Coloring

Colour process: Mix Salts
Quantity: 2 jig(rack)/tank x 1 tank = 2 jig(rack)
Current density: 70A
Process time: 2-8min

6. Sealing

Sealing method: Sealing at Medium or Normal Temperature
Quantity: 6 jig(rack)/tank x 1 tank
Process time: 10-15min

Design Parameters and Settings

1. Anodizing Treatment Area

Each anodizing process tank needs 38min, where total jig(rack)/year: (2 rack x 3 tank x 60min/h) ÷ 38min x 600 hour = 5684 jig(rack)
Design 57.1m²/jig(rack). Where every tank is 114.2m²
Area treatment/year: 5684 jig(rack) x 57.1m²/jig = 324,556m²

2. Anodizing Treatment Weight

Monthly output: 324,556m² ÷ 400m²/T x 0.9 = 730T ≧ 700T

3. Power Consumption

Anodising Tank: 100m²/tank x 130A/m² ÷ 0.9 = 14,444A/tank
Power Rectifier: 15000A = 3 units
Colouring tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A/tank
Colour Rectifier: 8000A = 1 unit

Process Chart

Code	Process
De	Degreasing
Rs	Rinsing
HW Rs	Hot Water Rinsing
AE	Alkaline Etching
Ne	Neutralization
An	Anodizing
Cl	Coloring
Sl	Sealing
MU	Material Unloading
Pc	Packing

Automatic Anodizing Plating Line with 700 Ton/month Large Capacity and Advanced Process Control for 8-12µm Film Thickness

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Automatic anodizing plating line with large capacity

Anodizing production line with process control

Anodizing line for 8-12µm film thickness

Quality Automatic Anodizing Plating Line with 700 Ton/month Large Capacity and Advanced Process Control for 8-12µm Film Thickness for sale

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