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Customizable Automatic Vertical 300 Ton/Month Capacity Anodizing Production Line with 10~12µm Film Thickness

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Customizable Automatic Vertical 300 Ton/Month Capacity Anodizing Production Line with 10~12µm Film Thickness

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Delivery Time : 180-200days

Model Number : 300T/MONTH

capacity supply : 300t/month

Place of Origin : MEI-AL Factory

Guarantee : 1 year

Price : RMB3,000,000-5,000,000/set

Packaging Details : Export Stander Packing

Heating Way : Steam,Electricity

Supply Ability : 1set/6 months

Payment Terms : L/C,T/T

Brand Name : MEI-AL

Color : enjoy customization

MOQ : 1set

Material : PP,PVC,316L

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Customizable Automatic Vertical 300 Ton/Month Capacity Anodizing Production Line with 10~12µm Film Thickness
Output 300 Ton/Month Anodizing Production Line Customization Automatic Vertical Aluminum Surface Treatment
Customizable Automatic Vertical 300 Ton/Month Capacity Anodizing Production Line with 10~12µm Film Thickness
Production Overview
  • Aluminum anodizing is an electrochemical process that converts the surface of aluminum into a decorative, durable, and corrosion-resistant anodic oxide finish
  • The process involves immersing the aluminum part in an electrolytic solution, typically containing sulfuric or chromic acid, and passing an electric current through it
  • Variations in the thickness of the anodized layer can affect corrosion resistance and appearance
Design Conditions
Parameter Specification
Alloy Aluminium 6061 to 6063 or others
Anodizing film thickness 10~12µm micron
Average coverage area 350m²/T (ton)
Max aluminium profile length 6500mm
Extrusion ratio 2.5kg/m²
Working hour/month 300d/m x 20h/d = 600h/m
Racking system Three fixtures /rack
Racking operation Manual
Equipment Usage Rate 0.9
Power supply AC 3phase 380v 50hz
Control Power AC220V 50Hz
Water supply 2kg/cm²*G
Hot steam 6kg/cm²*G
Compressor air 6kg/cm²*G
Process Tanks
Process Specification Quantity
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al3+ 30-120g/l 2 Tanks
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodising Free sulfuric acid 140-180g/l, Al3+≤20g/l 5 Tanks
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 2 Tanks
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 3 Tanks
Treatment Process
1. Degreasing
  • 6 jig(rack)/tank x 1 tank = 6 jig(rack)
  • Treatment time: 2-5min
2. Alkaline Etching
  • 6 jig(rack)/tank x 2 tanks = 12 jig(rack)
  • Treatment time: 3-15min
3. Neutralization
  • 6 jig(rack)/tank x 1 tank = 6 jig(rack)
  • Treatment time: 1-5min
4. Anodizing
  • 3 jig(rack)/tank x 5 tanks = 15 jig(rack)
  • Current density: 130A/m²
  • Process time: 30min
  • Unprocess time: 10min
  • Total time: 30+10=40min
  • Average anodizing layer: 0.36*1.3*30*0.77 = 10.81µm
5. Coloring
  • Colour process: Mix Salts
  • 2 jig(rack)/tank x 1 tank = 2 jig(rack)
  • Current density: 70A
  • Process time: 2-8min
6. Sealing
  • Sealing method: Sealing at Medium or Normal Temperature
  • 6 jig(rack)/tank x 1 tank
  • Process time: 10-15min
Design Parameters and Settings
Anodizing Treatment Area
  • Each anodizing process tank needs 40min, where total jig(rack)/year: (2rack x 5 tank x 60min/h) ÷ 40min x 600 hour = 9000 jig(rack)
  • Design 50m²/jig(rack). Where every tank is 100m²
  • Area treatment/year: 9000 jig(rack) x 50m²/jig = 450,000m²
Anodizing Treatment Weight
  • Monthly output: 450,000m² ÷ 350m²/T x 0.3 = 385T ≥ 300T
Power Consumption
  • Anodising Tank: 100m²/tank x 130A/m² ÷ 0.9 = 14,444A/tank
  • Power Rectifier: 15000A = 5 units
  • Colouring tank: 100m²/tank x 70A/m² ÷ 0.9 = 7,777A/tank
  • Colour Rectifier: 8000A = 2 units
Process Chart
Code Description
De Degreasing
Rs Rinsing
HW Rs Hot Water Rinsing
AE Alkaline Etching
Ne Neutralization
An Anodizing
Cl Coloring
Sl Sealing
MU Material Unloading
Pc Packing
Customizable Automatic Vertical 300 Ton/Month Capacity Anodizing Production Line with 10~12µm Film Thickness
Technical Documents
PDF Gallery Document 01 Document 04 Document 07 Document 10 Document 12 Document 15 Document 18

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300 Ton/Month Capacity Anodizing Production Line

      

10~12µm Film Thickness Anodizing Production Line

      

Customizable Automatic Vertical Anodizing Production Line

      
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